PA TPK (I-76)
over T983 WILLOW RUN CSX RR*
WEST OF BUTLER VAL INTG, Allegheny County, Pennsylvania
Condition
FairYear Built
1952
Daily Traffic
30,022
Length
59 ft
About This Bridge
PA TPK (I-76) carries traffic over T983 WILLOW RUN CSX RR* in Allegheny County, Pennsylvania. Built in 1952, this structure is 74 years old, placing it among the older bridges still in active service. The bridge features steel construction with a girder and floorbeam design, a combination chosen by engineers to meet the specific requirements of this crossing.
Approximately 30,022 vehicles cross this bridge daily, representing moderate traffic volumes typical of important regional connectors. This level of usage requires regular monitoring to ensure continued safe operation. Commercial trucks account for 19% of all crossings. This heavy commercial usage significantly impacts structural wear, as a single fully-loaded truck can cause as much deck wear as thousands of passenger vehicles. Transportation planners factor this into maintenance scheduling and budget allocation.
The bridge is currently rated in fair condition based on federal inspection criteria established by the Federal Highway Administration. The structure meets current safety standards for its designated use and load capacity. With a total length of 59 feet, this is a shorter span typical of local road crossings, often carrying traffic over small streams, drainage channels, or other roadways.
Steel bridges provide high strength-to-weight ratios, making them suitable for longer spans. However, they require ongoing protection against corrosion through painting or weathering steel designs. Inspectors pay close attention to connection points, fatigue cracking, and coating condition.
Federal law requires that all highway bridges be inspected at least every 24 months by qualified inspectors following the National Bridge Inspection Standards (NBIS). Some bridges with known issues or unusual characteristics may be inspected more frequently. Inspection data is reported to the National Bridge Inventory, a database maintained by the Federal Highway Administration that tracks the condition of all public highway bridges in the United States. This bridge data is sourced from that federal database and reflects the most recent available inspection results.
Condition Ratings
Deck Condition
Satisfactory
Superstructure
Fair
Substructure
Fair
Channel & Protection
Very Good
Lowest Rating
Determines condition category
NBI condition ratings range from 0 (failed) to 9 (excellent). Ratings of 4 or below are considered poor. The overall condition category is determined by the lowest individual component rating.
The fair condition rating of 5 indicates some deterioration that warrants monitoring but doesn't affect structural integrity.
For a structure built in 1952, this condition level is expected given the bridge's age and usage patterns. High traffic volumes on a bridge in fair or poor condition typically elevate its priority for rehabilitation or replacement in state transportation planning. If this bridge were closed, traffic would face a detour of approximately 22 miles, underscoring the importance of maintaining this crossing.
Bridge Details
Steel is the primary structural material, which influences maintenance requirements and expected lifespan. The girder and floorbeam design was selected based on span requirements, load capacity needs, and site conditions at the time of construction. Maintenance responsibility falls to State Toll Authority.
Construction
Dimensions
Span dimensions affect structural design choices and load distribution. The deck area of 4,899 sq ft determines surface maintenance scope.
Classification
Status
Traffic Data
Traffic volume data helps engineers assess bridge wear patterns and plan maintenance schedules. Average Daily Traffic (ADT) counts are updated periodically and represent typical weekday usage.
30,022
Avg Daily Traffic (2004)
Vehicles per day crossing this bridge
19%
Truck Traffic
Commercial vehicle percentage
41,682
Projected Future ADT
Estimated future demand
This bridge carries approximately 30,022 vehicles per day, translating to roughly 10,958,030 crossings annually. This moderate traffic level is typical for regional connectors.
Commercial trucks comprise 19% of traffic. Heavy vehicles cause disproportionate wear—a single fully loaded truck can have the impact of thousands of passenger cars on bridge deck surfaces. This high percentage of truck traffic may accelerate deterioration of deck surfaces and structural components.
Traffic projections estimate future volumes of 41,682 vehicles daily, a 39% increase from current levels. These projections inform capacity planning and potential upgrade requirements.
Load Ratings
Load ratings determine what weight this bridge can safely support. These values are critical for routing heavy vehicles and issuing overweight permits.
Operating Rating
6.1 tons
Maximum allowable load for special permits
Inventory Rating
3.6 tons
Load level for normal traffic
The operating rating of 6.1 tons represents the absolute maximum load this bridge can carry under controlled conditions with special permits. The inventory rating of 3.6 tons is the safe load limit for everyday traffic without restrictions. These relatively low ratings may result in posted weight limits or route restrictions for heavy vehicles.
5-Year Condition Trend
↓DecliningCondition has declined by 1.0 rating points since 2020
Data: 2020-2024 FHWA National Bridge Inventory
Location
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41.880556, -80.069444
Identification
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Data Source: Federal Highway Administration (FHWA) National Bridge Inventory 2024
Bridge inspection data is typically updated every 24 months. Conditions may have changed since the last inspection.
“Structurally deficient” does not mean a bridge is unsafe or likely to collapse. It indicates that one or more key structural elements are in poor or worse condition. Bridges are inspected regularly and may have load restrictions in place.
This data is for informational purposes only and should not be used for route clearance or vehicle weight decisions.